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European Congress of Chemical Engineering - 6
Copenhagen 16-21 September 2007

Abstract 2634 - Performance Of Esterification In Reaction-distillation Column

PERFORMANCE OF ESTERIFICATION IN REACTION-DISTILLATION COLUMN

Systematic methods and tools for managing the complexity

Process Simulation & Optimization - III (T4-9c)

Dr Iqbal Mujtaba
University of Bradford
School of Engineering, Design & Technology
EDT 3
Bradford BD7 1DP
UK
United Kingdom (Great Britain)

Mr Edreder Elmahboub
University of Bradford
School of Engineering, Design & Technology
EDT 3
Bradford BD7 1DP
United Kingdom (Great Britain)

Dr Mansour Emtir
Libyan Petroleum Institute
Libyan Petroleum Institute
P. O. Box 6431
Tripoli
Libyan Arab Jamahiriya

Keywords: Conventional and Unconventional Batch Distillation Column, Batch Reactive Distillation, Optimal operation, Rigorous model

The employment of distillation in which chemical reactions take place is becoming more and more common in chemical industries. The advantage is that two processes are occurring simultaneously in a single unit as a result of which capital and operating costs are considerably lower [1]. This combined unit operation, called reactive batch distillation. It is particularly suitable when one of the reaction products has a lower boiling point than other products and reactants [2]. It can achieve higher conversion levels than conventional processes for selected chemical reaction.

In this work a comparative study of performance of conventional and unconventional batch distillation column is presented for esterification reaction of ethanol and acetic acid to produce ethyl acetate (main product) and water. Rigorous model with chemical reaction was used as a model equation. It includes mass and energy balances, column hold up, rigorous phase equilibrium, chemical reaction on the plates, in the reboiler and in the condenser but not in the product accumulator. For a given objective function the performance of various scenarios and optimal operating values for reflux ratio and acetic acid amount which is added has been determined according to a maximum conversion of the limiting reactant subject to product purity constraints. The optimal amount of the product is calculated

The effect of changing feed composition has been studied to enhance the overall conversion of product and two cases have been investigated, the first one is a single feed containing a mixture of ethanol and acetic acid and the second one is a mixed feed with additional acetic acid feed entering.

[1] Sawistowski I. H and. Pilavakis. P.A, Chem.Eng.Sci, 43(1988), 355.
[2] Mujtaba, I.M., Batch Distillation ‘Design and Operation’ (Series in Chemical Engineering-vol.3, Imperial Collage Press. 2004.


See the full pdf manuscript of the abstract.

Presented Wednesday 19, 12:20 to 12:40, in session Process Simulation & Optimization - III (T4-9c).

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