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European Congress of Chemical Engineering - 6
Copenhagen 16-21 September 2007

Abstract 1376 - Analysis to intensify the energy utilization in incineration plant

Analysis to intensify the energy utilization in incineration plant

Special Symposium - EPIC-1: European Process Intensification Conference - 1

EPIC-1: Poster Session (EPIC - Poster) - P1

Dr Jiri Klemes
The University of Manchester
Centre for Process Integration
PO Box 88, Manchester, M60 1QD
United Kingdom (Great Britain)

Prof Petr Stehlik
Brno University of Technology VUT
Director of Institute of Process and Environmental Engineering
Brno University of Technology
Faculty of Mechanical Engineering
Technicka 2,
616 69 Brno, Czech Republic
Czech Republic

Ing Miroslava Dudekova
Brno University of Technology
Institute of Process and Environmental Engineering
Technicka 2896/2
616 69 Brno
Czech Republic
Czech Republic

Keywords: intensification of energy utilisations, incineration plant, waste to energy,

Miroslava Dudeková1, Jiří Klemeš2, Petr Stehlík1
1Institute of Process and Environmental Engineering UPEI-VUT, Technical University of Brno, Technická 2896/2, 616 69 Brno, Czech Republic, Tel +420 541 142 308, dudekova@fme.vutbr.cz
2Centre for Process Integration, CEAS, The University of Manchester PO Box 88, Manchester M60 1QD, UK, Tel: +44 161 3064389, j.klemes@manchester.ac.uk


Thermal processing of waste represents not only waste disposal including reducing its volume but also waste to energy process. This is the case in most to date municipal solid waste (MSW) incinerators. It is necessary to analyze all feasible ways how to utilize energy as much as possible which actually means recycling in terms of energy.

The work focuses on one of the up to date MSW incinerators with throughput of 12 t/h which belongs to waste to energy category. The energy released during thermal oxidation of waste is utilized for generation of high pressure process steam and also for co-generation. The majority of produced steam is exported and sold outside the plant. The remaining amount is used inside the plant for covering the heat requirements e.g. preheating the primary air, heating the boiler feed water. A decrease of the in-house energy provides an additional potential to export the steam and to improve overall economy of the plant.

Conventional methods of energy availability are discussed in the paper and analyzed. Heat flows in the incineration plant, Plant Efficiency Factor (PIef) and Energy Utilization Rate (e) are evaluated. An alternative approach considering heat integration and utility system is investigated. The evaluations are based on industrial data from the incineration plant monitoring system. Newly developed WTE software for simulation of waste to energy systems (a product of UPEI-VUT Brno) and software code SPRINT for process integration (a product of CPI UoM) have been applied, and the results analyzed. The potential energy savings identified by simulation are confronted with the MSW incinerator plant production constraints. The suggestions for the improvement acceptable by the plant are the key deliverables.

The support from an EC Marie Currie Research Training Network “Towards Knowledge-Based Processing Systems (PRISM)” Contract No: MRTN-CT-2004-512233 is gratefully acknowledged.


See the full pdf manuscript of the abstract.

Presented Wednesday 19, 13:30 to 14:40, in session EPIC-1 Poster Session (EPIC - Poster) - P1.

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