A.C.B. Araujo and S. Skogestad, Limit Cycles with Imperfect Valves: Implications for Controllability of Processes with Large Gains, Ind.Eng.Chem.Res., Vol. 45 (26), 9024-9032 (2006). I think this paper may be of interest to you! We derive expressions for the output magnitude a of the "natural" limit cycles that result with a quantized input (of magnitude q) in combination with a controller with integral action (i.e., with no average steady-state offset) . The quantized input may be a simple representation of a sticky valve and certainly represents an on/off valve. The main results are given by eq. (10) (general, but approximate since it is based on describing functions) and eq. (15) (exact for special case of first-order plus delay process with PI-controller where tauI=tau1): eq. (10): a = (4/pi) * q * |G(j wL180)| eq. (15): a = ...rather complicated expression which depends on the fraction of time f the input spends at each quantization level (where f again depends on the magnitude of setpoint changes and disturbances) .... but see plot in Figure 5 where we note that eq.(15) agrees with eq. (10) within 27% (for any f !). From eq. (10) we see that output magnitude a is about 1.27 (=4/pi) times the input magnitude q multiplied by the gain |G| of the plant at frequency wL180. Remarks on eq. (10): 1. Eq. (10) is no big surprise for anyone familiar with the Åstrøm-Hägglund relay tuning approach, but it still is very useful! 2. Note that. wL180 is the frequency where the phase lag in L=GK is -180 degrees (note: L is the plant PLUS controller). In practice, wL180 is often close to wG180 since the phase of the controller K is often close to 0 at wG180. 3. The steady-state plant gain (|G| at w=0) is not important, and the original reason for writing the paper was to show this. In the paper, we also discuss how to reduce the amplitude a of the limit cycles by using "forced input cycling" to make w larger than the "natural" wL180 - this works for the common case where |G| decreases at high frequencies. One approach is to use a valve positioner, see the paper for details.. Comments are welcome! -Sigurd Skogestad